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| LED Tipped Actuators Series M2100 Distinctive Characteristics Industry's first LED illumination at tip of toggle and paddle switches. Single color LEDs of red, yellow, and green, plus bicolor red/green, to meet varied design requirements. LEDs can operate independently from or synchronously with switching operation. Antijamming feature to protect contacts from damage due to excessive downward force on the toggle. High torque bushing prevents the bushing from rotating or separating from the metal frame during installation. Stainless steel frame resists corrosion. Silver contacts are of specially composed alloy for hardness. High insulating barriers protect against crossover in double pole devices. Terminals are molded in and epoxy sealed to lock out flux, dust, and other contaminants. 1,500V dielectric strength between switch contacts and case is accomplished by clinching the frame away from the terminals. Actual Size NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com 03-07 LED Tipped Actuators Series M2100 General Specifications Electrical Capacity (Resistive Load) Power Level (code W): Logic Level (code G): 6A @ 125V AC or 3A @ 250V AC or 3A @ 30V DC 0.4VA maximum @ 28V AC/DC maximum (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V) Note: Find additional explanation of operating range in Supplement section. Other Ratings Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life: Nominal Operating Force: Angle of Throw: 10 milliohms maximum for silver; 20 milliohms maximum for gold 1,000 megohms minimum @ 500V DC 1,000V AC minimum between contacts for 1 minute minimum; 1,500V AC minimum between contacts & case for 1 minute minimum 50,000 operations minimum 25,000 operations minimum On-to-On Position Off-to-On Position Toggles & Paddles Single Pole 3.19N 3.92N Double Pole 4.41N 7.06N Rockers Single Pole 6.37N 9.80N Double Pole 13.73N 17.65N 20 Materials & Finishes Bushing: Housing: Mounting Bracket: Movable Contacts: Stationary Contacts: Lamp Contacts: Base: Switch Terminals: Lamp Terminals: Brass with nickel plating Stainless steel Steel with tin plating Silver alloy or silver alloy with gold plating Silver with silver plating or copper or brass with gold plating Phosphor bronze Diallyl phthalate (UL94V-0) Copper with silver or gold plating Brass with silver or gold plating Environmental Data Operating Temp Range: Humidity: Vibration: Shock: -10C through +55C (+14F through +131F) for toggles & rockers -25C through +70C (-13F through +158F) for paddles 90 ~ 95% humidity for 96 hours @ 40C (104F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) Installation Mounting Torque: Soldering Time & Temp: Cleaning: 1.47Nm (13 lb*in) for double nut; .67Nm (6 lb*in) for single nut Wave Soldering (PC version): See Profile B in Supplement section. Manual Soldering: See Profile B in Supplement section. Note: Lever must be in center position while soldering. PC mountable device is not process sealed. Hand clean locally using alcohol based solution. Standards & Certifications Flammability Standards: UL Recognized: CSA Certified: UL94V-0 base Single pole toggles & rockers with synchronous circuits & solder lug or PC recognized at 6A @ 125V AC; UL File No. WOYR2.E44145; add "/U" to end of part number to order UL mark on switch. All single pole toggles & rockers with synchronous circuits certified at 6A @ 125V AC; CSA File No. 023535-0-000; add "/C" to end of part number to order CSA mark on switch. NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com 03-07 LED Tipped Actuators TYPICAL SWITCH ORDERING EXAMPLE Series M2100 01 M21 POLES 1 *2 SPDT DPDT 1 2 T C W LED COLORS Single Color C E F CF ON ON Red Yellow Green Bicolor Red/Green CONTACT MATERIALS & RATINGS W G Silver; Rated 6A @ 125V AC Gold; Rated 0.4VA max @ 28V AC/DC max * Available only w/ Toggles & Rockers w/Terminals 01, 02, 03 CIRCUITS 2 3 ON ON NONE OFF LED CIRCUITS & ACTUATOR TYPES Toggle L T Isolated Synchronous 01 02 03 30 Rocker R N Isolated Synchronous 01 02 03 13 Paddle P J Isolated Synchronous 01 02 03 13 TERMINALS & MOUNTING TYPES Solder Lug with Threaded Bushing Quick Connect with Threaded Bushing Straight PC with Threaded Bushing Right Angle PC with Smooth Bushing (available with gold contacts only) Solder Lug with Flat Frame Quick Connect with Flat Frame Straight PC with Flat Frame Straight PC with Bracket Mount Solder Lug with Snap-in Frame Quick Connect with Snap-in Frame Straight PC with Snap-in Frame Straight PC with Bracket Mount OPTIONAL BEZEL & COLORS For Snap-in Frame A B C E F G H Black White Red Yellow Green Blue Gray DESCRIPTION FOR TYPICAL ORDERING EXAMPLE M2112TCW01 Red LED IMPORTANT: Switches are supplied without UL & CSA marking unless specified. Specific models & ratings noted on General Specifications page. Synchronous LED Circuit in Toggle Actuator SPDT ON-NONE-ON Switch Circuit Silver Contacts with 6-amp Rating Solder Lug Terminals NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com 03-07 LED Tipped Actuators Toggle Position & Terminal Numbers Down Keyway Series M2100 Schematics POLES & CIRCUITS & LED ILLUMINATION Center Up Notes: Terminal numbers are not actually on the switch. LEDs require an external power source. Isolated Single Color LED 3 2 (COM) Model M2112 Pole & Throw SPDT ON 2-3 ON 4-6 ON 4-6 Red 5-6 ON 2-3 ON 4-6 ON 4-6 Red 5-6 NONE NONE NONE NONE NONE NONE NONE NONE OFF OPEN ON 4-6 OFF OPEN OFF OPEN ON 2-1 ON 4-6 OFF OPEN Green 5-4 ON 2-1 ON 4-6 ON 4-6 Green 5-4 Connected Power Terminals LED Circuit Isolated LEDs (see schematics) Connected LED Terminals Synchronous Single Color LED Connected LED Terminals Synchronous Bicolor LED Connected LED Terminals L(+) 1 4 6 L(-) Isolated Bicolor LED 3 2 (COM) Red Green 1 4 COM (+) Red 6 ( ) Green Connected Power Terminals LED Circuit M2113 SPDT Isolated LEDs (see schematics) Connected LED Terminals Synchronous Single Color LED Connected LED Terminals Synchronous Bicolor LED Connected LED Terminals Synchronous Single Color LED 3 2 (COM) L(+) 1 4 6 L(-) Synchronous Bicolor LED 3 2 (COM) Red Green 1 4 5 COM (+) 6 M2122 DPDT Connected Power Terminals LED Circuit Isolated LEDs (see schematics) Connected LED Terminals Synchronous Single Color LED Connected LED Terminals Synchronous Bicolor LED Connected LED Terminals ON 2-3 5-6 ON 7-9 ON 7-9 Red 8-9 NONE NONE NONE NONE NONE NONE NONE NONE ON 2-1 5-4 ON 7-9 OFF OPEN Green 8-7 Isolated Single Color LED 3 2 (COM) 5 L(+) 1 6 4 7 9 L(-) Isolated Bicolor LED 3 2 (COM) 5 Red Green 4 7 COM (+) Red 9 ( ) Green 1 6 M2123 DPDT Connected Power Terminals LED Circuit Isolated LEDs (see schematics) Connected LED Terminals Synchronous Single Color LED Connected LED Terminals Synchronous Bicolor LED Connected LED Terminals ON 2-3 5-6 ON 7-9 ON 7-9 Red 8-9 OFF OPEN ON 7-9 OPEN OFF OPEN ON 2-1 5-4 ON 7-9 ON 7-9 Green 8-7 Synchronous Single Color LED 3 2 (COM) 5 1 6 4 7 L(+) 9 L(-) OFF Synchronous Bicolor LED 3 2 (COM) 5 Red Green 1 6 4 7 8 COM (+) 9 LED COLORS & SPECIFICATIONS Single Element LED LED factory assembled Not available separately Bicolor is white in OFF state. Forward Peak Current Continuous Forward Current Forward Voltage Reverse Peak Voltage Current Reduction Rate Above 25C Ambient Temperature Range Color I FM IF VF VRM I F Toggles & Rockers Single Color Toggles Bicolor Rockers Bicolor Paddles Single Color Bicolor C Red 25 20 2.1 4 0.33 E 30 20 2.1 4 0.40 F 30 20 2.1 4 CF 25 10 1.9 --- CF 25 20 2.1 --- C Red 10 8 1.9 5 E 30 24 2.0 5 0.40 F 30 24 2.1 5 CF Units mA mA V V 30/25 20/20 2.0/2.2 --- Yellow Green Red/Green Red/Green Yellow Green Red/Green 0.40 0.33/0.33 0.33/0.33 0.13 -10 ~ +55C 0.40 0.43/0.38 mA/C -25 ~ +70C 03-07 NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com LED Tipped Actuators Series M2100 Max. Panel Thickness with Standard Hardware .102" (2.6mm) Max. Panel Thickness without Locking Ring .134" (3.4mm) (5.6) .220 (6.5) Dia .256 (0.6) .024 LED CIRCUIT, TOGGLE, & MOUNTING TYPE COMBINATIONS L T Toggle with Isolated LED Circuit Toggle with Synchronous LED Circuit 20 (5.0) Dia .197 (5.0) Dia .197 20 (14.7) .579 (14.7) .579 Finish: Brushed aluminum Standard Hardware: 2 AT513H Hex Nuts, 1 AT507H Locking Ring, 1 AT509 Lockwasher Standard & optional hardware details in Accessories & Hardware section. 1/4-40 Thd (6.2) Dia .244 (6.5) Dia .256 (2.2) Dia .087 (6.5) .256 Threaded Bushing combines with Terminal codes 01, 02, & 03. Smooth Bushing combines with Terminal code 30. TYPICAL TOGGLE SWITCH DIMENSIONS Solder Lug Keyway Single Pole 1/4-40 Thd (4.8) .189 (0.8) Typ .031 6 5 3 2 1 20 (2.5) Dia .098 (5.0) Dia .197 (4.7) Typ .185 (0.9) .035 (6.35) .250 (1.17) Typ .046 (13.0) .512 4 (12.7) .500 (14.7) .579 (8.0) .315 (20.3) .799 (4.8) .189 (2.0) Typ .079 M2112TCFW01 Single color LED switch does not have terminal 5. Solder Lug (6.35) .250 Keyway Double Pole 1/4-40 Thd (4.8) .189 (0.8) Typ .031 9 8 6 5 4 3 2 1 20 (2.5) Dia .098 (5.0) Dia .197 (4.7) Typ .185 (0.9) .035 (6.35) .250 (1.17) Typ .046 (13.0) .512 7 (17.5) .689 (14.7) .579 (8.0) .315 (20.3) .799 (2.0) Typ .079 (4.8) Typ .189 M2122TCFW01 Single color LED switch does not have terminal 8. Right Angle PC Keyway Single Pole Only (2.5) Dia .098 (6.2) Dia .244 4 5 6 (5.0) Dia .197 1 2 3 (12.7) .500 (4.3) .169 (2.9) .114 (1.4) .055 (5.1) .201 (13.0) .512 (14.7) .579 (7.6) .299 (0.4) .016 (1.1) .043 (16.4) .646 (1.27) Typ .050 (3.81) .150 (0.8) Typ .031 (4.7) Typ .185 M2112TCFG30 Single color LED switch does not have terminal 5. Gold contact material only 03-07 NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com LED Tipped Actuators Series M2100 Max. Panel Thickness .126" (3.2mm) LED CIRCUIT, ROCKER, & MOUNTING TYPE COMBINATIONS R N Rocker with Isolated LED Circuit Rocker with Synchronous LED Circuit (9.8) .386 (0.6) .024 (16.8) .661 (13.5) .531 20 (16.8) .661 (13.5) .531 20 Material: Polyamide Finish: Matte Color: Black (12.0) .472 (3.5) .138 (9.8) .386 (12.0) .472 (17.8) .701 (23.8) .937 (3.5) .138 Flat Frame combines with Terminal codes 01, 02, & 03. Bracket combines with Terminal code 13. (10.1) .398 (2.6) Dia Typ .102 TYPICAL ROCKER SWITCH DIMENSIONS Solder Lug (2.4) Dia Typ .094 Single Pole (12.0) .472 (0.6) .024 (4.8) .189 (23.8) .937 (29.5) 1.161 (2.5) Dia .098 (1.17) Typ .046 (2.0) Typ .079 (0.8) Typ .031 6 5 3 2 1 20 (4.7) Typ .185 (13.0) .512 4 (6.9) .272 (9.3) .366 (9.8) .386 (3.5) .138 (20.3) .799 (6.35) .250 (4.8) .189 (12.7) .500 M2112NCFW01 Single color LED switch does not have terminal 5. Solder Lug (6.35) .250 (2.4) Dia Typ .094 Double Pole (12.0) .472 (0.6) .024 (4.8) .189 (0.8) Typ .031 9 8 6 5 4 3 2 1 (23.8) .937 (29.5) 1.161 (2.5) Dia .098 20 (13.0) .512 (4.7) Typ .185 7 (1.17) Typ .046 (3.5) .138 (6.35) .250 (17.5) .689 M2122NCFW01 (6.9) .272 (9.3) .366 (2.0) Typ .079 (4.8) Typ .189 (9.8) .386 (20.3) .799 Single color LED switch does not have terminal 8. Straight PC * Bracket Single Pole Only (12.0) .472 (4.5) .177 (0.8) Typ .031 (4.7) Typ (15.8) .622 .185 (9.0) .354 6 5 4 3 2 1 (3.2) Typ .126 Direction of Actuation 20 (13.0) .512 (17.8) .701 (2.5) Dia .098 (9.3) .366 (9.8) .386 (3.5) .138 (20.3) .799 (6.35) .250 (0.5) Typ .020 (1.17) Typ .046 (4.8) .189 (12.7) .500 (1.17) Typ .046 (10.1) .398 M2112NCFW13 Single color LED switch does not have terminal 5. Silver contact material is standard. 03-07 NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com LED Tipped Actuators Series M2100 LED CIRCUIT, PADDLE, & MOUNTING TYPE COMBINATIONS P J Paddle with Isolated LED Circuit Paddle with Synchronous LED Circuit (3.2) .126 20 (4.5) .177 (5.9) R .232 Maximum Panel Thickness .039" ~ .126" (1.0 ~ 3.2mm) without Bezel .039" ~ .098" (1.0 ~ 2.5mm) with Bezel (3.2) .126 20 (4.5) .177 (5.9) R .232 (13.7) .539 Maximum Panel Thickness .126" (3.2mm) (0.5) .020 (20.1) .791 (15.9) .626 Material: Polyamide Finish: Matte Color: Black (7.1) .280 (2.8) .110 (3.5) .138 (12.7) .500 Snap-in combines with Terminal codes 01, 02, & 03 (13.1) .516 Bracket combines with Terminal code 13 (12.4) .490 TYPICAL PADDLE SWITCH DIMENSIONS Solder Lug * Snap-in Single Pole Only (0.5) .020 (4.8) .189 (0.8) Typ .031 6 5 3 2 1 (18.0) .709 (2.0) .079 (5.0) .197 (11.5) .453 (12.2) .480 20 (4.7) Typ .185 (13.0) .512 4 (3.2) .126 (2.8) .110 (13.7) .539 (7.1) .280 (26.5) 1.043 (6.35) .250 (1.17) Typ .046 (4.8) .189 (12.7) .500 (2.0) Typ .079 M2112JCFW01 Single color LED switch does not have terminal 5. Straight PC * Bracket Single Pole Only (4.5) .177 (0.8) Typ .031 (4.7) Typ (15.8) .622 .185 (9.0) .354 6 5 4 3 2 1 (3.2) Typ .126 20 (2.0) .079 (5.0) .197 (9.0) .354 (11.5) .453 (13.0) .512 (3.2) .126 (3.5) .138 (20.2) .795 (6.35) .250 (0.5) Typ .020 (1.17) Typ .046 (20.1) .791 (4.8) .189 (12.7) .500 (1.17) Typ .046 M2112JCFW13 Silver contact material is standard. Single color LED switch does not have terminal 5. OPTIONAL BEZEL & COLORS AT2107 Bezel for Snap-in Panel Frame Material: Polyamide Finish: Matte (15.6) .614 (12.0) .472 (21.5) .846 (13.1) .516 (11.8) .465 (2.2) .087 (15.9) .626 Colors Available: A Black B White C Red E Yellow F Green G Blue H Gray 03-07 NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com LED Tipped Actuators CONTACT MATERIALS & RATINGS W G Silver over Silver Power Level Series M2100 6A @ 125V AC & 3A @ 250V AC Gold over Brass or Copper Logic Level 0.4VA maximum @ 28V AC/DC maximum Complete explanation of operating range in Supplement section. TERMINALS 01 Solder Lug with Turret LED Terminal Epoxy Seal (6.35) (4.8) .250 .189 (1.17) .046 (2.0) .079 (4.0) .157 (2.0) .079 (1.1) .043 02 Quick Connect (6.35) (4.8) .250 .189 Epoxy Seal (1.57) Typ .062 (4.8) .189 Thk = (0.8) Typ .031 (4.8) .189 Thk = (0.8) Typ .031 03 Straight PC with Turret LED Terminal Single Pole 3 Double Pole 3 6 5 4 9 8 7 (4.8) .189 6 5 4 (4.8) Typ .189 (4.7) Typ .185 (6.35) (4.8) .250 .189 Epoxy Seal (1.17) Typ .046 2 1 (4.7) Typ .185 (4.8) .189 Thk = (0.8) Typ .031 Single color LED switch does not have terminal 5. 2 1 (1.8) Dia Typ .073 (1.8) Dia Typ .073 Single color LED switch does not have terminal 8. 13 Straight PC with Bracket & Turret LED Terminal 3 2 1 (1.6) Typ .063 (2.4) Typ .095 6 5 4 30 Single color LED switch does not have terminal 5. (4.7) Typ .185 Right Angle PC 6 3 5 2 4 1 (3.81) .150 (7.9) Typ .311 (4.7) Typ .185 (1.8) Dia Typ .073 (1.5) Dia Typ .059 (16.4) .646 C L (1.8) Dia Typ .073 (2.54) Typ .100 STANDARD MOUNTING HARDWARE AT513H Hexagon Nuts (2 per switch) Material: Brass with nickel plating 1/4-40 Thd (8.0) .315 AT507H Locking Ring (1 per switch) Material: Steel with chromate over zinc (6.35) Dia .250 AT509 Lockwasher (1 per switch) Material: Steel with chromate over zinc (2.0) .079 (5.5) or .229 (12.0) Dia .472 (6.4) Dia (10.2) Dia .252 .402 (9.0) .354 (1.5) .059 (1.7) .067 (0.8) .031 (0.5) .020 Optional Hardware: Knurled nuts, dress nuts, and ON-OFF plates are available; see details in Accessories & Hardware section. NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com 03-07 |
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